blade replacement for a G-2 aluminum Delica

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Raymond3
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blade replacement for a G-2 aluminum Delica

#1

Post by Raymond3 »

Hi, My mother bought and used a Delica from about 1992 that has metal panels and a G-2 serrated blade. The blade appears too worn down to be resharpened, but the rest of the knife is in great shape.

Does anyone have a suggestion of how to get a new Delica blade? Or if it will even fit in one that is over 30 years old?

Thank you.
yablanowitz
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Re: blade replacement for a G-2 aluminum Delica

#2

Post by yablanowitz »

A new blade will not fit. Besides which, the metal handled knives of that era were all pinned construction, making disassembly and reassembly challenging. It sounds like time to retire it.
Raymond3
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Re: blade replacement for a G-2 aluminum Delica

#3

Post by Raymond3 »

yablanowitz wrote:
Mon Aug 18, 2025 6:43 pm
A new blade will not fit. Besides which, the metal handled knives of that era were all pinned construction, making disassembly and reassembly challenging. It sounds like time to retire it.
I just saw that it is pinned. Thank you for pointing that out.

Maybe the only option for using it in the future would be sending it in to Spyderco to sharpen the serrations as well as they are able.
vivi
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Re: blade replacement for a G-2 aluminum Delica

#4

Post by vivi »

if the serrations are worn and dull, but there's still plenty of blade left, getting it sharpened should be trivial enough.

can you share photos?
May you find peace in this life and the next.
zhyla
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Re: blade replacement for a G-2 aluminum Delica

#5

Post by zhyla »

Yes let’s see a photo. I fear what we will see is someone sharpened the serrations as if it were a plain edge and they are gone.

Nothing lasts forever.
Raymond3
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Re: blade replacement for a G-2 aluminum Delica

#6

Post by Raymond3 »

Image
Image

there you go. Please offer your thoughts.
Thank you.

rycen
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Re: blade replacement for a G-2 aluminum Delica

#7

Post by rycen »

That’s a nice old C01 Worker tufram coated aluminum. Looks as though it needs more than just a sharpening. Might need to send it in so it can be inspected.
yablanowitz
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Re: blade replacement for a G-2 aluminum Delica

#8

Post by yablanowitz »

Yep, Tufram Worker, not Delica. For what it's worth, I've restored serrations more worn than that on the SharpMaker. I'm sure Spyderco can sharpen it for you if you don't want to try it yourself.
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RustyIron
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Re: blade replacement for a G-2 aluminum Delica

#9

Post by RustyIron »

+1 for sending it to Spyderco, if you don't want to tackle it yourself. The blade doesn't look all that bad.

If you're the sort who does like to tackle things, you could probably spiffy the knife up without much effort. The clip could be given a nice brushed or matte finish really easily. The blade would take a little more effort, but could be given the same treatment. The handle would be more difficult because it's all riveted together, but wouldn't be impossible if you take care.

Regardless of how much "pretty" you whip onto it, there's no reason it can't be sharpened and given a whole new life.
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Re: blade replacement for a G-2 aluminum Delica

#10

Post by vivi »

that blade could keep on kicking for a few more decades. that could be brought back to like new sharpness in 25-45 minutes with a sharpmaker and diamond rods based on what I see in the photos.

I'd recommend sending it in to spyderco for a sharpening, since I'm guessing you're not too experienced with sharpening serrations yourself. Then treat yourself to an official sharpmaker, and the included rods will be enough to maintain the restored blade.

just be careful with it! knives with history like that would be painful to lose.

viewtopic.php?t=84544 - there's a thread with tips for sharpening serrations to get you started if you follow the route I suggested.

good luck!
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Raymond3
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Re: blade replacement for a G-2 aluminum Delica

#11

Post by Raymond3 »

Thank you everyone. I am quite encouraged. Did not know about the Tufram Worker model at all.

As far as sharpening goes, I am very skilled with plain edges, but have just never done serrated, other than a quick touch up. So, this seems like it might be a good candidate to do some learning.

Thank you Vivi for the link on serration sharpening.

wishing everyone a good week.
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Evil D
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Re: blade replacement for a G-2 aluminum Delica

#12

Post by Evil D »

That edge can definitely be brought back.

Pinned construction does complicate doing a blade swap, but the bigger problem will be whether or not a newer blade will work with the older lock bar, and it's even more questionable if you could also swap the lock bar too.

But really I would try to restore it. There's a lot of history on that blade, and even if it can't be brought back I'd rather leave it as a keepsake. If a blade swap is even possible it will cost you more than a new knife would so if you just want a new usable knife just get a new one. "It's only original once".
~David
zhyla
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Re: blade replacement for a G-2 aluminum Delica

#13

Post by zhyla »

That can definitely be restored. I’m not 100% sure sending it to Spyderco is the best option. They’ll put an edge on it. I can’t exactly tell from the photo but I think it may need some deepening of the serrations which I would not expect Spyderco to necessarily do.
Raymond3
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Re: blade replacement for a G-2 aluminum Delica

#14

Post by Raymond3 »

Evil D wrote:
Wed Aug 20, 2025 3:59 am
That edge can definitely be brought back.

Pinned construction does complicate doing a blade swap, but the bigger problem will be whether or not a newer blade will work with the older lock bar, and it's even more questionable if you could also swap the lock bar too.

But really I would try to restore it. There's a lot of history on that blade, and even if it can't be brought back I'd rather leave it as a keepsake. If a blade swap is even possible it will cost you more than a new knife would so if you just want a new usable knife just get a new one. "It's only original once".
Hi David,

Spyderco wrote back in response to my question about doing a blade replacement with a new Delica blade. They said that a new blade would not fit in this knife. So, blade swap is out of the question.
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JoviAl
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Re: blade replacement for a G-2 aluminum Delica

#15

Post by JoviAl »

Raymond3 wrote:
Wed Aug 20, 2025 8:14 am
Evil D wrote:
Wed Aug 20, 2025 3:59 am
That edge can definitely be brought back.

Pinned construction does complicate doing a blade swap, but the bigger problem will be whether or not a newer blade will work with the older lock bar, and it's even more questionable if you could also swap the lock bar too.

But really I would try to restore it. There's a lot of history on that blade, and even if it can't be brought back I'd rather leave it as a keepsake. If a blade swap is even possible it will cost you more than a new knife would so if you just want a new usable knife just get a new one. "It's only original once".
Hi David,

Spyderco wrote back in response to my question about doing a blade replacement with a new Delica blade. They said that a new blade would not fit in this knife. So, blade swap is out of the question.
There are custom makers out there that could make you a new blade and likely install it and re-pin it all, but you’re looking at wads of cash for the privilege and that blade has oodles of life left in it. I love the patina on the knife and clip too, what a delight to own!
- Al

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Raymond3
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Re: blade replacement for a G-2 aluminum Delica

#16

Post by Raymond3 »

Image



I am a Delica fan. When I first saw and held this knife, I thought that it was an early version of the Delica series. I did not know about the Worker model, that is why I thought that the blade had been so very ground down.

But the Worker model had a shorter and more narrow blade design from the beginning. So, I am now very hopeful that this family heirloom can be resharpened. The action is nice and tight with nice snap, and the blade is centered and rock solid.

Thank you everyone for their input.
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Re: blade replacement for a G-2 aluminum Delica

#17

Post by StuntZombie »

Shoot, that thing might be better than new once Spyderco is done. The tip being broken means it'll likely be a bit less fragile after they resharpen it.
Chris

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Raymond3
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Re: blade replacement for a G-2 aluminum Delica

#18

Post by Raymond3 »

Hi Chris,

Actually, the tip is not broken, just dull and used from work in the garden. It looks broken when compared to the Delicas, but the Worker model came with a shorter blade and pointy point. So, there won't be any problem bringing back the tip. Just some patience and elbow grease. (I only use stones, no motors when sharpening.)
Ray
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