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Bourbon Trail

Posted: Sun Mar 26, 2023 6:45 pm
by JSumm
For the Bourbon Lovers out there, have you done the bourbon trail?

I got to go through the bourbon trail this past weekend. Didn't hit everything, but hit some good ones.

Copper still at Willet Distillery. Copper is typically used because it can remove some tannins that may or may not cause headaches or hangovers.
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Large vat with fermenting mash.
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Only oak barrels can be used for bourbon and the barrels cannot be reused. Outside of the mash bill (recipe), the majority of the flavor comes from the oak barrels. Barrels stored vertically typically are not rotated. The barrels at the top where it is the hottest are usually aged 3-4 years and end up as your cheaper bourbon. Middle section is usually aged 7-10 years while the lower racks where it is the coldest can be stored and aged for over 20 years some less some more. These barrels can lose up to 10% to evaporation the first year. A little less each subsequent year. Barrels that have aged 10 years may only have half the barrel left when they open it. I'll let you decide if it is half full or half empty. A bottle of Pappy 23 may only have the very bottom of the barrel left by the time they open it which is the main cause of longer aging whiskies costing so much. Some barrels that are opened after 20 years can even be empty.
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Rickhouse or Rackhouse. These are the storage facilities of the barrels where the aging takes place. A byproduct of this process is a fungus that darkens everything within a mile. Trees especially. Some pressure wash, some paint their Rickhouses black, others just let it go. During prohibition, the authorities could easily tell the buildings that were aging whiskies by the black fungus growing on the outside. So people started painting their sheds black. Eventually, whole communities had black sheds even if they were not aging whiskey to help out their friends and neighbors.
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Blackened trees
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One of my favorite stops was Castle and Key. Not for the whiskey. They need several years to get that stuff right. This was the old E.H. Taylor that was bought out by what is now known as Buffalo Trace. Then Jim Bean bought the facility and let it go. All grown over and lost in the woods. Castle and Key has bought it and invested millions to bringing it back to life. One of the most magical places I have been. Just stunning.
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The old water key on the facility.
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Our last stop was the Whiskey Thief. Where you could use the thief and fill your own bottle of your favorite.
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Re: Bourbon Trail

Posted: Sun Mar 26, 2023 8:15 pm
by MacLaren
Wow. Nice thread Mr. Summ!

Re: Bourbon Trail

Posted: Sun Mar 26, 2023 11:23 pm
by Doc Dan
That was good, thanks! I've never been on the trail. I've visited George Dickel and Jack Daniels. I would like to visit Buffalo Trace and Wild Turkey, but that's not going to happen.

Re: Bourbon Trail

Posted: Mon Mar 27, 2023 12:50 am
by RustyIron
JSumm wrote:
Sun Mar 26, 2023 6:45 pm
For the Bourbon Lovers out there, have you done the bourbon trail?
Looks like you got to see some cool stuff. I'm a bit of a bourbon fan myself. I'm sitting here sipping on an Elijah Craig Small Batch. If there are any typographical errors, that's why. I've never done the "Bourbon Trail," but have traipsed around Kentucky a little bit. The only distillery I've visited was Maker's. Yeah, I've dipped my fingers in the vats and tasted the mash. In Lebanon is the Independent Stave Company. I think they offer tours now. Back when Mrs. Iron and I rolled up, they didn't know what to do with us, so one of the managers took us out to the shop and showed us around. If you like bourbon, like making things, and like wood, then it's a really worth the visit.

I didn't know the story behind the black rackhouses, but the black tobacco barns throughout the countryside were quite evident. About a month after returning home, a package arrived in the mail from the friends were were staying with. There was no letter, just a big bag of leaves. So I went to the liquor store, bought a pack of papers, and went home to sit on the patio. I rolled up some of tobacco leaves into a joint. What do they call it? "Cigarette," I think. So I sparked it up and took a couple hits. I could feel the nicotine rushing to my brain and thought, "So THIS is why people smoke!" So I took a couple more hits. I felt like I wanted to puke, and thought, "So THIS is why I don't smoke!"

Give me the bourbon, but the Kentuckians can keep their tobacco.

Re: Bourbon Trail

Posted: Mon Mar 27, 2023 4:59 am
by ChrisinHove
Great post! Thank you - I do love Bourbon, although the variety available here is limited, unlike Scotch, of course.

These large corporations are ruthless in closing down sites. Just this year my favourite local brewery shut. It had grown from a one room operation over 2 decades, sold, then resold and the new owners laid off 80% of the workers, reducing output. 6 months later they said the site was “under-utilised” and shut it down completely, now brewing a pale imitation of its most popular beers in distant factories. Criminal.

On better news,there has been an upsurge in small scale distilling here in England over the past decade or so, and I was whisky tasting one company’s range last weekend. They had been aged in different casks, new oak, old bourbon, and old sherry, and the different flavours generated were fantastic.

It also proved that if you keep giving a guy enough samples, he’ll buy….

Re: Bourbon Trail

Posted: Mon Mar 27, 2023 5:28 am
by Manixguy@1994
Really cool story and pictures Jeff ! When I graduated from high school Imwas only 17 and drove a truck through Spring into Fall fro fame business. First winter after turning 18 worked at the Hiram Walker stave mill running one of the two edgers cutting bark off the staves . I think my wage was around $2.47:an hour and take home pay was $69.00 ! It was a loud , dirty , miserable job but thankfully only stayed through the Winter and back to driving a truck . Years later after the distillery closed worked with two guys who worked there while at Caterpillar. One day at lunch one of them at lunch handed me a Mason jar of uncut whiskey and told me to enjoy ! Pure Rocket Fuel !

Re: Bourbon Trail

Posted: Mon Mar 27, 2023 6:59 am
by JSumm
The char from the barrels gets into the whiskey which is why they filter it at the end of the process. I believe some call it Heavens's snow globe. So if you ever see some black floaters in your bourbon, know that you got a piece of the barrel to carry along with you.

At whiskey thief where you are drinking straight from the barrel or cask you will see a lot of floaters in your glass.

Re: Bourbon Trail

Posted: Mon Mar 27, 2023 7:46 am
by twinboysdad
I am a Wild Turkey 101 and everything Russell fan. Fun fact, my old company had a dedicated trucking contract supplying the wood barrels from the Cooperage in AL to the most famous maker of TN whiskey. There is a huge market for repurposing bourbon barrels for all other spirits for finishing, aging and flavoring. Funny how bourbon is the only spirit that cannot reuse their barrels but everything from beer to Irish whiskey uses bourbon barrels a second time.

Re: Bourbon Trail

Posted: Mon Mar 27, 2023 2:52 pm
by Capt'n Boatsalot
Awesome post, and I really enjoyed the photos.
I'm a bourbon fan, but have not made the trip down to Kentucky. Definitely on my to do list.
I'm a big fan of some of the Maker's Mark private selection with the unique stave profile. Good stuff.

Re: Bourbon Trail

Posted: Thu Mar 30, 2023 4:41 pm
by cabfrank
Really cool! Awesome thread.

Re: Bourbon Trail

Posted: Thu Mar 30, 2023 5:50 pm
by SaltyCaribbeanDfly
Very cool and captivating post Jeff!!! 🥃

Re: Bourbon Trail

Posted: Thu Mar 30, 2023 11:05 pm
by Halfneck
Crazy how much has changed in bourbon since I first started drinking it. I was stationed at Ft Campbell, Ky from 95-99. Wife, myself & 2 good friends took a trip to Makers Mark distillery around 98. At that time there was hardly any bourbon related tourism except for an annual bourbon festival. Then years later the bourbon's popularity skyrocketed & it's crazy how many distilleries there are now. While it's good for the industry, I do miss the days of getting Elmer T Lee for $30, same as my buddy misses getting Blanton's for $60.

Wife & I are actually talking about planning a bourbon trail trip with some friends. She attended a workshop in Louisville & swung by Buffalo Trace on the way home to try & get me some Elmer T Lee (sadly no, but got me some Eagle Rare). She made the comment how beautiful the area was and suggested we do it. Castle & Key will definitely be on the list to check out. My oldest son is finishing his degree in Plants & Turf Science & commented on how Castle & Key brought in an award winning Landscape Artist from Manhattan to design their grounds.

At the time I was there I disliked Wild Turkey - mostly as it was a popular shot on base. It's got a Bird & it's 101 proof - Screaming Eagles have a Bird & it's the 101st Airborne. Now I enjoy Rare Breed & Kentucky Spirit.

Thanks for sharing the pics.

Re: Bourbon Trail

Posted: Fri Mar 31, 2023 3:14 am
by JSumm
The good news is that Buffalo Trace has ramped up their production. So if demand holds, in the next few years, their products will hopefully be back on the shelf like before. I did learn that Weller is basically a younger Pappy's aged in a different part of the Rickhouse. Same Mash Bill. You could get that stuff for $12 and $25 for their younger and older whiskey respectively before they changed the labelling. I think it has doubled in price, but now it is harder to find.

Yeah, Castle and Key is worth the visit. Just not for their whiskey. Yet, hopefully.

Re: Bourbon Trail

Posted: Fri Mar 31, 2023 10:26 am
by abbazaba
Great post. I regret not staying a couple more days to do it when I was down in Louisville. However, I try to do my own Bourbon Trail (or rye) at least once a month, from home :)

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Re: Bourbon Trail

Posted: Fri Mar 31, 2023 10:47 am
by RustyIron
abbazaba wrote:
Fri Mar 31, 2023 10:26 am
However, I try to do my own Bourbon Trail (or rye) at least once a month, from home :)

You drank fifteen shots of bourbon just to take pictures to share with your bros on the Spydie Forum? You sir, are a hero... an alcohol athlete... an inspiration to us all.

I have an unopened bottle of Pikesville sitting on the shelf waiting to be opened. I've never had it before, but I picked it up because I was curious.

Re: Bourbon Trail

Posted: Fri Mar 31, 2023 10:58 am
by abbazaba
RustyIron wrote:
Fri Mar 31, 2023 10:47 am
abbazaba wrote:
Fri Mar 31, 2023 10:26 am
However, I try to do my own Bourbon Trail (or rye) at least once a month, from home :)

You drank fifteen shots of bourbon just to take pictures to share with your bros on the Spydie Forum? You sir, are a hero... an alcohol athlete... an inspiration to us all.

I have an unopened bottle of Pikesville sitting on the shelf waiting to be opened. I've never had it before, but I picked it up because I was curious.
Ha! It's much more of a sipping event with friends/family, but I'll consider ramping up the expectations in the future :cheap-sunglasses

Pikesville was pretty spicy if I remember correctly, and a real burner at 110.

Re: Bourbon Trail

Posted: Fri Mar 31, 2023 2:41 pm
by JSumm
abbazaba wrote:
Fri Mar 31, 2023 10:26 am
However, I try to do my own Bourbon Trail (or rye) at least once a month, from home :)
That Bulleit Rye is pretty good. Easy to find and has that cool old medicine bottle look by Bulleit. That is one of my favorite Ryes even though it may not be rare or have that cool factor. Love that stuff.

I'm trying Elijah Craig's Rye and it is pretty good. Almost all of these Bourbon Distilleries have a Rye Mash too. Aging right next to the bourbons. Another good one is Woodford Reserve. I am not a fan of their bourbon. At least the mainstream stuff. Too much better at better prices. But the Rye is pretty dang good.

Re: Bourbon Trail

Posted: Fri Mar 31, 2023 3:27 pm
by DSH007
Cool thread & great pics Jeff! Thanks for sharing.