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Ultem® Mule

Posted: Mon Jan 03, 2022 12:27 am
by standy99
Here is a teaser for a new build….

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Ultem®
High strength plastic with outstanding electrical and high service temperature properties
Ultem® (polyetherimide) is a semi-transparent high strength plastic material that can operate in high service temperature environments. Ultem® is resistant to hot water and steam and can withstand repeated cycles in a steam autoclave. FDA compliant grades of Ultem® are available. For Ultem® chemical resistance view our chart.

Ultem® has outstanding electrical properties, with one of the highest dielectric strengths of any thermoplastic material.

Re: Ultem® Mule

Posted: Mon Jan 03, 2022 2:09 am
by ykspydiefan
Wow. Fascinating plastic. Can you use regular epoxy with it? I would guess that one would need an Ultem version of epoxy to really sick it on and maintain the food grade compliance. A plastic that can resist 200c or 392f was outstanding to me, until I googled it and found other plastics that withstand 700c. I'm in Canada eh.

What I would really really like is a plastic or other material that absorbed and retained heat. Currently, it is -37c or -34.6f where I live. It would be amazing to have a knife that stayed warm in a pocket, then transferred that heat to your hand when in use. But I side track.

This looks like a fantastic build, and I really like the translucent scales. I am also a super fan of knives that can be easily sterilized. So, I'll be following this thread.

Re: Ultem® Mule

Posted: Mon Jan 03, 2022 3:29 am
by standy99
ykspydiefan wrote:
Mon Jan 03, 2022 2:09 am
Wow. Fascinating plastic. Can you use regular epoxy with it? I would guess that one would need an Ultem version of epoxy to really sick it on and maintain the food grade compliance. A plastic that can resist 200c or 392f was outstanding to me, until I googled it and found other plastics that withstand 700c. I'm in Canada eh.

What I would really really like is a plastic or other material that absorbed and retained heat. Currently, it is -37c or -34.6f where I live. It would be amazing to have a knife that stayed warm in a pocket, then transferred that heat to your hand when in use. But I side track.

This looks like a fantastic build, and I really like the translucent scales. I am also a super fan of knives that can be easily sterilized. So, I'll be following this thread.
High heat epoxy is not that uncommon. Most long cure epoxy products have a relative good heat tolerance.
I use 12 hour epoxy mostly because it is better at waterproofing than most quick cure products
Lack of 100% waterproofness is common to all mercaptin based “quick cure” epoxy formulations.

For this build I will use a High Heat extreme epoxy that will go well with the Ultem. Only issue is it may cure a slight yellow :rofl which won’t matter one bit.

Love trying new handle materials and I must say Ultem is one of those.


This was a labour to get and quite expensive but it will be worth it and I have enough for 10 or so handles. The rod was a 5ft length so expect to see it as pins on some wooden handles in the future

Re: Ultem® Mule

Posted: Mon Jan 03, 2022 3:59 am
by Toucan
I thought this was gonna be a request for a Mule made of Ultem. This makes way more sense.

Re: Ultem® Mule

Posted: Mon Jan 03, 2022 5:29 am
by Ramonade
Toucan wrote:
Mon Jan 03, 2022 3:59 am
I thought this was gonna be a request for a Mule made of Ultem. This makes way more sense.
Same, it seemed weird, ultem sounds more like a fruit than a steel!

Seems interesting though, I like the fact that's it's like 50% opacity ! Looks a bit like amber.

Re: Ultem® Mule

Posted: Mon Jan 03, 2022 9:16 am
by TomAiello
Where did you get the Ultem from?

Re: Ultem® Mule

Posted: Mon Jan 03, 2022 10:23 am
by RustyIron
Thanks gonna look sick.
I can't wait to see what you do with it.

Re: Ultem® Mule

Posted: Mon Jan 03, 2022 1:05 pm
by FullScaler
That's some cool material. That translucent orange is going to look great!

Re: Ultem® Mule

Posted: Mon Jan 03, 2022 2:07 pm
by JRinFL
This is going to be cool build. I wonder how it would look with thin orange liners? Double orange.

Re: Ultem® Mule

Posted: Mon Jan 03, 2022 2:26 pm
by Josh Crutchley
Very cool!

Re: Ultem® Mule

Posted: Mon Jan 03, 2022 4:30 pm
by standy99
TomAiello wrote:
Mon Jan 03, 2022 9:16 am
Where did you get the Ultem from?
Found when I started looking there was Several sources and several levels of Quality. Some of the cheap stuff turned out to be cloudy and a off looking colour. The stuff I have used wasn't cheap and now I know why the beads made out of it are so expensive

You want the unfilled as there is a glass filled version as well



This was sourced from a specialist plastic manufacturer and supplier that took some emails to allow me to buy it.. (had to buy a whole sheet which was 12" X 12" and a 5ft rod

Oddly I got a end piece with the name of the manufacturer on the sheet :winking-tongue

If your keen I will shoot you a PM with details

Re: Ultem® Mule

Posted: Mon Jan 03, 2022 4:44 pm
by standy99
JRinFL wrote:
Mon Jan 03, 2022 2:07 pm
This is going to be cool build. I wonder how it would look with thin orange liners? Double orange.
Have orange glow scales :thinking
Will have to take some pictures for you...

Re: Ultem® Mule

Posted: Fri Jan 07, 2022 8:23 am
by JRinFL
standy99 wrote:
Mon Jan 03, 2022 4:44 pm
JRinFL wrote:
Mon Jan 03, 2022 2:07 pm
This is going to be cool build. I wonder how it would look with thin orange liners? Double orange.
Have orange glow scales :thinking
Will have to take some pictures for you...
I'd love to see it.

Re: Ultem® Mule

Posted: Sat Jan 08, 2022 1:18 am
by standy99
JRinFL wrote:
Fri Jan 07, 2022 8:23 am
standy99 wrote:
Mon Jan 03, 2022 4:44 pm
JRinFL wrote:
Mon Jan 03, 2022 2:07 pm
This is going to be cool build. I wonder how it would look with thin orange liners? Double orange.
Have orange glow scales :thinking
Will have to take some pictures for you...
I'd love to see it.
Think it detracts from the coolness of see through..


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Here with scale material glowing…

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Re: Ultem® Mule

Posted: Sat Jan 08, 2022 9:22 am
by JRinFL
Thank you. I like it both ways, but fully translucent is best.

Re: Ultem® Mule

Posted: Sat Jan 08, 2022 11:23 am
by Bolster
JRinFL wrote:
Sat Jan 08, 2022 9:22 am
Thank you. I like it both ways, but fully translucent is best.

Agreed.

A pair Fullscaler sent me. "Wrong" color, but wow, fun to look at; color changes with different light reflecting off the tang:

Re: Ultem® Mule

Posted: Sat Jan 08, 2022 12:54 pm
by attila
Wrong thread...

Re: Ultem® Mule

Posted: Sat Jan 08, 2022 1:51 pm
by TomAiello
standy99 wrote:
Mon Jan 03, 2022 4:30 pm
If your keen I will shoot you a PM with details
That would be great. Thank you! :smlling-eyes

Re: Ultem® Mule

Posted: Sun Jan 09, 2022 11:46 am
by PBWilson
Cool use of a very cool plastic!

It's my favorite material for guitar picks. It doesn't wear like nearly all other materials I've tried (nylon, celluloid, delrin) and has a hardness that allows for thinner picks without the flex.

I'd bet it would take some checkering or texture really nicely, but I think I'm going to like the looks of it when smoothed and shaped. Nice!

Re: Ultem® Mule

Posted: Sun Jan 09, 2022 6:15 pm
by cholla_remover
Post some process photos if you have time, this looks like fantastic stuff!