kjd2121 wrote:Oh wow that is beautiful. Would love to know the process of gluing the different materials together.
Best one I've seen so far!!!
Thank you very much kjd2121! I really appreciate the kindness.
I'm sorry, I didn't take step by step pics this time but I'll be happy to describe the process...
First of all, if I tried to glue up all of those parts and attach them all to the knife simultaneously it would have been a nightmare making sure every gap stayed perfectly tight. This also would have been a little harder without the G-10 liners.
1. I rough cut the CF, CTEK, Turquoise and G-10 into the correct size rectangles.
2. Next I prepped the edges of the materials that would have to bond to each other. I used a disc sander and hand sanding on a very flat surface plate to get the sides very flat and very square.
3. I clamped a 6"x12"x1/2" steel plate with a machined flat surface to my bench, with about 8" hanging over the edge. This gave me a nice flat and rigid place to clamp the scales while the epoxy cured. I put a piece of wax paper over it to make sure the scales don't get stressed after they dry.
4. I glued the C-TEK, turquoise and CF to the G-10 liners and clamped them in place on the flat plate. I used 3 clamps on each scale to make sure I could hold each piece and avoid any slipping that would mess up my gaps. The next morning I had a pair of one-piece scales that I could work with much more easily.
5. I carefully drilled the holes in the scales to match the tang using a drill press with the tang as a guide.
6. I temporarily pinned the scales onto the blade and shaped the profile using a belt sander.
7. I took the scales off the blade and pinned them to each other so I could shape and completely finish sanding the front edge of the handle without the blade in the way.
8. I cut the lanyard tubes and the Ti pin to length and fluted the ends of the tubes by spinning them in the drill chuck and rounding the inside edge with a small diamond file and then sandpaper.
9. I epoxied the scales, tubes and pin to the knife and used 3 c-clamps to hold it while it cured.
10. I did the final shaping on the belt sander and then hand sanding. I used 150, 300, 400, 500, 1000, 1200, 1500, 2000 grits, then green rouge on the buffing wheel.
Piece of cake. 10 easy steps. Done before you know it! :D
:spyder: Spyderco fan and collector since 1991. :spyder:
Father of 2, nature explorer, custom knife maker.
@ckc_knifemaker on Instagram.